How Were Solar Panels Created?

Now we all know that the solar panel an engine that absorbs sunlight and turns this energy into useable electricity. As the price of solar panels decreases and efficiency increases, attracts masses all over the world, like the grid above. With the solar system and installation costs, you can generate almost free electricity in the next 25-30 years. But how was this solar panel made, which includes the material, and how are the various panels arranged in the design, which can provide free electricity?

Are you curious how the solar panel was made? Who involved in the process of acquiring the end product? Well, after looking for all these answers, you’ve come to the perfect place. Today we will welcome you to a solar factory in Sonipat, Haryana, where we serve Master Anoop – Engineering, who will support us step by step throughout the process. There a total of 20-25 machines that wrap around eighteen steps to finally render the entire solar panel. Let us then see how the solar panel was made. These levels different than the Incoming Quality Check (IQC) and Final Quality (FQA).

Step 1: Cell Cutting

Solar Cell processing plant

Using a laser cutting machine, the cells were removed. The size of the cells determined by theoretical speculations. This process has omitted due to the extent of cellular modulation.

Step 2: Stabat Mater

Solar wire processing plant

The process fully automated. Here at Solar Loom we use a cell size larger than 39 mm. These cells then grouped or solidified. The sun in the upper part (Blue/Black) on the negative side, while the lower part white on the positive side.

Step 3: Solar Glass

Solar glass processing plant

After the compartments inserted, the glass device depresses the glass, which then placed in place of encapsulation with ethylene vinyl.

Step 4: Visual Recognition

Solar Visual Inspection process in manufacturing plant

Your mobile phone has tested on every thread either through fault or error.

Step 5: Taping

Solar Taping process in manufacturing plant

In flash, matrix cell alignment techniques used.

Step 6: Connection

Solar connection processing plant

The connections then soldered together. Cut off all superfluous material.

Step 7: Insulate Connection Module

Solar Insulate Model Connection to manufacturing plant

The next step consists of insulating the link by using the EVA backbone and the encapsulation sheets. This module protects the processor from all dust and moisture.

Step 8: Mirror of Observations

Ideal solar glass processing plant

The module is visually checked again for minutes of dust, color mismatch, etc.

Step 9: Testing Someone’s

EL Solar at the manufacturing plant

EI Testing or Electroluminescence a true testing module. The test process where the EI module type is displayed on the machine. We can easily stain a potential dead or low cell, cracks in the cells &c. If any such error has been spotted, the module is sent back to fix the error.

Step 10: Lamination Process

Solar process in manufacturing plant

The module laminated at 140 degrees Celsius. This process takes about 20 minutes. They left on a plate to cool for 10-15 minutes until they reach room temperature.

Step 11: Triming Backsheet

Solar Trimming Backsheet processing in manufacturing plant

This step involves cutting off excess material on the back of the sheet perfectly.

Step 12: Frame Cutting

Frame solar cutting process in manufacturing plant

In this plane tables of various sizes incised on the other side of the table.

Step 13: Frame Punching

Solar Frame Punching process in manufacturing plant

Then holes mined in the body and in the structures.

Step 14: Sealant Filling/Framing

filling seal

It protects the panels from air, dust, and moisture, and helps them firmly in the frame. After the frame attached to the frame, the machine is re-injected into the frame, where under attack to stick to the frame.

Step 15: Fixing Junction box

Solar Fixing Junction Box processing in manufacturing plant

The module is attached using a sealed box to bind to the current structure. The bonds are then solidified and left for 10-12 hours to ensure that the structures fully dried out and attached to each other.

Step 16: Clean the fridge

Solar clean-range processing plant

The external module is then deleted so that any traces of dust, external particles, or external seal are removed.

Step 17: Testing test

Solar Process Testing in a manufacturing plant

The module connected to check its output current, voltage, power, etc. The data output of each module generated. Back label (in detail) using this parameter. Finally the module sent to the QC lab where the resistance of the island is tested. A 3,000 V DC is performed for one minute. If can support the current board, it useless. Then sent to the Mechanical Load Shell.

Step 18: package

Solar package manufacturing process in plant

Post Final Quality Assurance (FQA), this was the last step in the module manufacturing process, where large safe transfer boxes and modules are stored.

Watch Video: Loom Solar Gas Plant

conclusion

Solar Excretion, which one of the solar companies in India with a huge presence, comes with an on-grid solution that also scales without a metro network. Its 1 kW solar AC module enough to generate enough power for a single air conditioning facility (up to 1.5 ton), along with a refrigerator, TV, fans, and 2-3 bhk daytime lights for the home; home service and pump shipment. institutions, etc.

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