Now we all know that the solar panel an engine that absorbs sunlight and turns this energy into useable electricity. As the price of solar panels decreases and efficiency increases, attracts masses all over the world, like the grid above. With the solar system and installation costs, you can generate almost free electricity in the next 25-30 years. But how was this solar panel made, which includes the material, and how are the various panels arranged in the design, which can provide free electricity?
Are you curious how the solar panel was made? Who involved in the process of acquiring the end product? Well, after looking for all these answers, you’ve come to the perfect place. Today we will welcome you to a solar factory in Sonipat, Haryana, where we serve Master Anoop – Engineering, who will support us step by step throughout the process. There a total of 20-25 machines that wrap around eighteen steps to finally render the entire solar panel. Let us then see how the solar panel was made. These levels different than the Incoming Quality Check (IQC) and Final Quality (FQA).
Step 1: Cell Cutting
Solar Cell processing plant
Using a laser cutting machine, the cells were removed. The size of the cells determined by theoretical speculations. This process has omitted due to the extent of cellular modulation.
Step 2: Stabat Mater
Solar wire processing plant
The process fully automated. Here at Solar Loom we use a cell size larger than 39 mm. These cells then grouped or solidified. The sun in the upper part (Blue/Black) on the negative side, while the lower part white on the positive side.
Step 3: Solar Glass
Solar glass processing plant
After the compartments inserted, the glass device depresses the glass, which then placed in place of encapsulation with ethylene vinyl.
Step 4: Visual Recognition
Solar Visual Inspection process in manufacturing plant
Your mobile phone has tested on every thread either through fault or error.
Step 5: Taping
Solar Taping process in manufacturing plant
In flash, matrix cell alignment techniques used.
Step 6: Connection
Solar connection processing plant
The connections then soldered together. Cut off all superfluous material.
Step 7: Insulate Connection Module
Solar Insulate Model Connection to manufacturing plant
The next step consists of insulating the link by using the EVA backbone and the encapsulation sheets. This module protects the processor from all dust and moisture.
Step 8: Mirror of Observations
Ideal solar glass processing plant
The module is visually checked again for minutes of dust, color mismatch, etc.
Step 9: Testing Someone’s
EL Solar at the manufacturing plant
EI Testing or Electroluminescence a true testing module. The test process where the EI module type is displayed on the machine. We can easily stain a potential dead or low cell, cracks in the cells &c. If any such error has been spotted, the module is sent back to fix the error.
Step 10: Lamination Process
Solar process in manufacturing plant
The module laminated at 140 degrees Celsius. This process takes about 20 minutes. They left on a plate to cool for 10-15 minutes until they reach room temperature.
Step 11: Triming Backsheet
Solar Trimming Backsheet processing in manufacturing plant
This step involves cutting off excess material on the back of the sheet perfectly.
Step 12: Frame Cutting
Frame solar cutting process in manufacturing plant
In this plane tables of various sizes incised on the other side of the table.
Step 13: Frame Punching
Solar Frame Punching process in manufacturing plant
Then holes mined in the body and in the structures.
Step 14: Sealant Filling/Framing
filling seal
It protects the panels from air, dust, and moisture, and helps them firmly in the frame. After the frame attached to the frame, the machine is re-injected into the frame, where under attack to stick to the frame.
Step 15: Fixing Junction box
Solar Fixing Junction Box processing in manufacturing plant
The module is attached using a sealed box to bind to the current structure. The bonds are then solidified and left for 10-12 hours to ensure that the structures fully dried out and attached to each other.
Step 16: Clean the fridge
Solar clean-range processing plant
The external module is then deleted so that any traces of dust, external particles, or external seal are removed.
Step 17: Testing test
Solar Process Testing in a manufacturing plant
The module connected to check its output current, voltage, power, etc. The data output of each module generated. Back label (in detail) using this parameter. Finally the module sent to the QC lab where the resistance of the island is tested. A 3,000 V DC is performed for one minute. If can support the current board, it useless. Then sent to the Mechanical Load Shell.
Step 18: package
Solar package manufacturing process in plant
Post Final Quality Assurance (FQA), this was the last step in the module manufacturing process, where large safe transfer boxes and modules are stored.
Watch Video: Loom Solar Gas Plant
conclusion
Solar Excretion, which one of the solar companies in India with a huge presence, comes with an on-grid solution that also scales without a metro network. Its 1 kW solar AC module enough to generate enough power for a single air conditioning facility (up to 1.5 ton), along with a refrigerator, TV, fans, and 2-3 bhk daytime lights for the home; home service and pump shipment. institutions, etc.
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